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The Newest In Carbide Endmill Configuration In A Extensive And Effective Family From Iscar



Manufacturers and die & mold shops can annihilate chatter problems in many milling operations with Iscar's brand new Chatterfree carbide endmill. The cutters' variable-pitch flute pattern banishes harmonic vibration, the foremost source of chatter. This facilitates faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, customers also report prolonged edge life due to reduced chatter. The chatter-free aspect is available in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These new endmills are ideal for reduced power machines with ISO40 or BT40 adaptations. The solid carbide construction can deal with full slot machining up to 2xD. Depth capability on the replaceable-tip variant is more restrained since the active length is shorter. In full slotting functions on alloy steel, the solid carbide version simply handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is introducing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide endmill family. The Finishred carbide endmill is a union of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and proficiently than typical endmills. Nonetheless, roughing endmills leave grooves on the machined surface. Hence, after using a roughing endmill, a finishing endmill has to be used in order to obtain a even surface finish. This means time-consuming tool change, setup time and necessity of maintaining two endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, 2 serrated flutes and 2 continuous flutes.

The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes eliminate the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully competent and enables running at rough machining parameters, resulting in finish surface quality.

The unique tool design moderates vibration at high load applications.

The tool generates short and long chips concurrently. This chip mixture is evacuated more efficiently than each individual chip type, an exceptional solution in slotting and cavity milling applications.

The Finishred is also presented with the Multi-Master indexable milling head option which combines the Finishred incorporates with the advantage of little setup time, no regrinding costs and the extended range of shank and extension choices are available for the Multi-Master milling heads.

A single tool replaces the roughing and finishing endmills; therefore downsizing stock.

Tool change and setup time can be discarded.

An extra tool position is acquired on the machine

New Chip Splitting Solid Carbide Endmills for increased Metal Removal Rates

ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The completely new endmills are available with three and 4 38 degree flutes in grade IC900. They feature 2xD and long shanks with downsized neck diameter, which allow machining along high shoulders, at high feeds. These endmills, due to their chip splitting function and force distribution can be used very efficiently on reduced power machines (CAT40/BT40/ISO40). The serrated cutting edge features flat peaks which leave a better surface finish, in contrast to the current rougher carbide endmill. The ECP endmills are recommended for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at many customers' locations showed superb results.

Brand New Tools And Carbide Insert Compositions From Iscar To Better Improve The Machining Process
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

Numerous Improvements Have Expanded Iscar's Line Of Indexable Endmills For Increased Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Iscar Announces A Brand New Line Of Slitting Cutters Utilizing Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Iscar Adds Their Latest Creations To A Long Line Of Successful Hole Producing Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Revolutionary End Mills From Iscar Will Raise Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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