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Iscar Recently Made Public A Variety Of New Lines To Enlarge Their Family Of Milling Cutters
Iscar adjustable Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will upgrade milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
The cutters are dynamically balanced and particularly designed to work with polycrystalline diamond (PCD) or cubic boron nitride (CBN) inserts. The use of these inserts will greatly enhance surface finish. Conventional HSM-rated HELIMILL carbide inserts will also work with these tools. Internal coolant holes allow cooler cutting face with improved chip discharge and built-up edge resistance. The insert pockets have a flexible rear stopper, allowing for axial positioning of the cutting edge within 0.002 mm.
Iscar's endmills designated E90AD are available with HSK A63 shanks in 4 diameters from 25 to 50 mm. Iscar Facemills designated F90AD cover the 50 to 80 mm diameter range are offered in four sizes.
When used with Iscar HELIMILL carbide inserts, the adjustable high speed milling cutters produce a smooth cutting action at low cutting forces. HELIMILL inserts' helical cutting edges gradually enter the work piece diminishing the impact load on the cutting face.
CHATTERFREE Solid Carbide Endmills
Iscar is expanding the exceptionally successful CHATTERFREE solid carbide 4 flute endmill family with the addition of smaller (3, 4 and 5 mm) and larger (25 mm) diameters. The new solid carbide endmills are used for roughing and finishing operations. Due to their variable pitch they feature outstanding chatter dampening ability. These endmills are an exceptional resolution for low power machines by improving their material removal rate and decreasing vibration. They can be used for full slot machining of up to 2XD with solid carbide endmills.
Iscar's CHATTERFREE endmills maximize stock removal rate and cut down cycle time in most milling operations. Their unique ground geometry provides remarkable surface finish and prolonged tool life, while machining at high material removal rates.
New ID5 PCD and IB85 PCBN Tipped Milling Inserts
Iscar is adding a new TANGMILL ID5 PCD wiper insert and 2 HELIMILL inserts tipped with IB85 PCBN, for machining cast iron and a extensive range of difficult-to-machine materials at high cutting rates. The new LNAR 1106PN-R-S-W ID5 PCD tipped wiper insert has a very large frontal radius and sharp cutting edge. It provides a consistent clean-cut edge and excellent surface finish of less than Ra 0.3 µm. Iscar's new HELIMILL insert ADKW 1505 PDER IB85 has an IB85 PCBN brazed tip and can be used on 90 distinct milling cutters for semi-finishing and finish machining on cast iron. The insert incorporates a 0.8 mm corner radius and a honed cutting edge (0.03 mm). It can be used on the conventional F90AD...-SFR or the E90AD ...-HSK63-S axially adjustable milling cutters.
By adjusting the axial position of the inserts, it is conceivable to obtain a 0.3-0.7 µm surface finish. IB85 is a fine grain polycrystalline cubic boron nitride grade. The small grain size enables grinding a very sharp cutting edge and accomplishing high surface quality, which provide excellent tool life. The IB85 grade can be used for machining a wide range of difficult to machine material at high cutting rates and provides superior tool life. IB85 contains 85% PCBN with Al Co and W binder.
It is a incredibly strong and tough material which can be employed for heavy roughing and interrupted cuts. The range of materials covered by IB85 includes hardened and cast steel of over 45 HRc, grey and nodular cast iron, powder compacted and sintered metals and heat resistant alloys.
Iscar Adds Their Latest Creations To A Long Line Of Successful Hole Producing Solutions Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.
Iscar Announces A Brand New Line Of Slitting Cutters Utilizing Tang-Grip Technology And The Strength Of Sumo Tec Grades Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Some Of Advancements In Carbide Inserts By Iscar Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
Brand New Tools And Carbide Insert Compositions From Iscar To Better Improve The Machining Process Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Revolutionary End Mills From Iscar Will Raise Productivity While Lowering Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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