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Brand New Tools And Carbide Insert Compositions From Iscar To Better Improve The Machining Process



Iscar is announcing Penta 34 carbide inserts utilizing a completely new PB chipformer. The PB chipformer incorporates a single cavity using a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer by having a different frontal edge.

The completely new chipformer was intended for machining soft materials. It is an exceptional solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the revolutionary chipformer and IC908 grade provides superior chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the flexible IC908 PVD coated grade. The brand new family expands the application range of Iscar's most practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when examined to a competitor's cutter, is a triumphant solution for machining several soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a revolutionary family of reinforced Tang-Grip blades for the prominent TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced architecture, can be utilized in long overhang. Only the part of the blade required for penetration (cutting depth) has a reduced width. The remainder is thick, which provides upgraded rigidity and stiffness. These blades are an superb solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a extraordinarily rigid clamping and therefore provides a tremendously valuable advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts built from the revolutionary Sumo Tec carbide grades: IC807 IC808 and IC830. The new Sumo Tec grades extremely increase insert life, due to the greatest advanced coating technology followed by a specialized surface treatment. This also provides reformed tool life due to lowered surface stress and an uniformly coated top surface. The even surface contributes to continuous uninterrupted chip flow, less generated heat and less friction. The new process increases toughness and chipping resistance and thus lessens friction and built-up edge. This in turn extends and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is made of Iscar's AL-TEC coating technology, employing the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's revolutionary HM90 APCR 220605-CS grooved carbide inserts put an end to chip clogging obstacles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts tailored specially for aluminum milling. With 2 grooves pressed into every polished cutting face, the inserts split aluminum chips into a manageable size for easy, constant evacuation despite the application's characteristic raised chip volume. The 22 mm inserts, each with 2 edges, are designed to maximize metal removal over the extensive range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work especially well with Iscar's revolutionary HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and cut down chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets furnished with conventional spring pins. For optimal chip control, Iscar advises using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

Some Of Advancements In Carbide Inserts By Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Iscar Announces A Brand New Line Of Slitting Cutters Utilizing Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Iscar Recently Made Public A Variety Of New Lines To Enlarge Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

The Newest In Carbide Endmill Configuration In A Extensive And Effective Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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